Sponge Fabric

The Sponge Fabric Manufacturer!

At Solamni, we specialize in manufacturing and supplying premium sponge fabric (foam laminated fabric) for global manufacturers, OEM factories, and distributors. With over 15 years of experience in synthetic materials and TPU composites, we deliver soft, durable, and highly customizable sponge fabrics for a wide range of industries.

Sponge fabric combines foam cushioning with textile surfaces, offering excellent comfort, flexibility, and functional performance.

Non-Woven Felt Interlining Sheet
Material:Sponge, Fabric
Thickness:1.0MM-10MM
Width:1.4m or 1.5m
Color:Customized Color
MOQ:1000meter
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3mm Soft Fabric Laminated Cushion Foam For Premium Shoe L...
Material:Sponge, Fabric
Thickness:1.0MM-10MM
Width:1.4m or 1.5m
Color:Customized Color
MOQ:1000meter
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3.0MM Fabric-Laminated Foam For Shoe Lining
Material:Sponge, Fabric
Thickness:1.0MM-10MM
Width:1.4m or 1.5m
Color:Customized Color
MOQ:1000meter
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Manufacturing & Processing Excellence

Solamni’s production lines are optimized for high-precision composite bonding:

Flame Lamination (FL)

A high-speed process that melts the surface of the foam to create a direct bond with the fabric. It is 100% solvent-free and offers the highest peel strength.

Hot-Melt Lamination

Ideal for delicate fabrics and TPU films, providing a soft "hand-feel" while maintaining environmental safety (DMF-free).

Perforation Services

We can perforate the entire composite (fabric + sponge) to create maximum airflow for sports and medical applications.

Precision Splitting

Every foam block is sliced with computerized horizontal blades to ensure a thickness tolerance of ±0.1mm.

Solamni: Your Integrated Lamination Partner (The Full-Chain Solution)

Solamni provides a seamless, end-to-end manufacturing process for composite textiles:

In-House Material Synergy

We utilize our own TPU films as bonding agents or moisture barriers, ensuring superior adhesion compared to standard glues.

Advanced Lamination Technologies

We offer Flame Lamination (for a permanent, solvent-free bond) and Hot Melt Adhesive Lamination (for soft-touch and eco-friendly applications).

Vast Textile Library

We maintain a massive inventory of base fabrics, including Sandwich Mesh, Jersey, Velvet, Non-woven, and specialized Lycra.

Functional Treatments

Every sponge fabric can be enhanced with anti-microbial, flame-retardant, or water-repellent properties at the source.

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Parameter	Standard Sponge Fabric	Laminated Sponge Fabric	High-Density Sponge Fabric
Structure	Foam + basic fabric	Foam + laminated textile	High-density foam + fabric
Thickness	1 – 15 mm	2 – 20 mm	3 – 25 mm
Width	1000 – 1600 mm	1000 – 1600 mm	1000 – 1600 mm
Density	20 – 80 kg/m³	30 – 100 kg/m³	60 – 120 kg/m³
Weight (GSM)	150 – 800 g/m²	200 – 1200 g/m²	400 – 1500 g/m²
Hardness (Shore A)	15 – 40	20 – 50	30 – 60
Elasticity	High	High	Medium–High
Compression Set	Moderate	Low	Very Low
Breathability	High	Medium	Medium
Water Resistance	Low	Optional (TPU laminated)	Optional
Surface Finish	Smooth / soft	Fabric / textured	Fabric / reinforced
Color Options	Standard / Custom	Custom colors	Custom colors
Processing Methods	Cutting, sewing	Laminating, heat press	Cutting, die-cut
Eco Standards	REACH / RoHS	REACH / RoHS	REACH / RoHS

Why Choose Solamni Sponge Fabric?

15+ Years Experience in synthetic and composite materials

In-house TPU & lamination capabilities

Flexible customization (density, thickness, fabric type)

Stable bulk supply for large B2B orders

Eco-friendly solutions compliant with REACH / RoHS

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Packaging & Global Logistics

1. Compression-Balanced Shipping

Rolls are wound with precise tension to prevent "flat-spots" or permanent compression of the foam core during transit.

2. Protective Outer Wrapping

Double-layer PE bags with an outer woven sack to prevent moisture ingress and dust contamination.

3. Global Distribution

15 years of experience exporting to major manufacturing hubs in Vietnam, Thailand, Italy, and South America.

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FAQ

Q1: What is the difference between Flame Lamination and Glue Lamination?

Flame lamination is a chemical-free process that creates a stronger bond and is better for products that undergo washing or high-heat environments. Glue lamination is better for maintaining the softness of very thin fabrics.

Q2: Can Solamni match the sponge color to the fabric color?

Yes. While standard sponge is white, grey, or black, we can customize the foam color for bulk orders to ensure a seamless look, especially for mesh fabrics.

Q3: Are your sponge fabrics safe for medical use?

Absolutely. We offer specialized grades that pass Oeko-Tex Standard 100 and REACH requirements, ensuring they are non-irritating to the skin and free from harmful substances.

Q4: How do you handle "Yellowing" of white sponge fabrics?

We use high-quality anti-yellowing agents (BHT-free) in our PU foam formulation to ensure white products remain bright during storage and shipping.

Q5: Can you laminate TPU film between the fabric and the sponge?

Yes. This is a "Triple Layer" construction (Fabric + TPU + Sponge). It creates a waterproof yet cushioned material, ideal for outdoor gear and safety footwear.

Q6: What is the minimum order quantity (MOQ) for custom laminated fabric?

Typically, our MOQ is 500 to 1,000 meters per color/specification, depending on the availability of the base fabric and foam density.

We're professional sponge fabric manufacturers and suppliers in China, specialized in providing high quality customized products. We warmly welcome you to buy high-grade sponge fabric made in China here from our factory.